Materials engineer, MSc · Neuhausen, Switzerland

Materials engineer who keeps regulated production moving. GMP fill-finish lines

I started in ceramics labs at Empa and Hitachi Energy, moved into helicopter production at Kopter, and now coordinate a production support team at Johnson & Johnson. On the side I build web and AI workflows for customers through Arvenna.

Portrait of Oskar Ausobsky, smiling, with round glasses and a dark sweater
In numbers

What the CV counts, nothing padded.

10

people coordinated on the Sartorius Sartopore filter assembly and sterilization project at Johnson & Johnson.

8

analysis methods used in the lab: GCMS, TGA, FTIR, SEM, XRD, CT scanning, Vickers hardness, fatigue testing.

2nd

place from the National Association of Materials Scientists (PTM) for a canine limb prosthesis project, 2022.

4

digital tools rolled out or supported at J&J: the Pi Vision KPI dashboard, Shiftconnector, Kanban material tracking and Twist QR access to SOPs.

6

organisations in six years of work: Forward Engineering, Empa, Hitachi Energy, Kopter, Johnson & Johnson and Arvenna.

Now

Two things on my desk.

against the CV.

  • Production Support Specialist, Johnson & Johnson F2P2, since 11.2024. Early-phase clinical trial production, small-scale fill-finish under GMP.
  • Sales and marketing at Arvenna.ch, independent, ongoing. Turning customers' business problems into web, digital and AI-enabled solutions.
How I work

From a customer's problem to a tool people actually use.

01

Listen

Customer discovery and needs analysis. I find out what slows the people on the floor before proposing anything.

02

Define

Translate the business challenge into a tailored solution: a dashboard, a tracking system, a workflow, a website.

03

Deliver

Coordinate people, systems and documents through delivery, with batch records, SAP and change control kept clean.

04

Adopt

Interactive training modules, QR access to work instructions and live KPIs make the new way easy to follow.

01 Listen: needs and discovery 02 Define: tailored solution 03 Deliver: people, systems, documents 04 Adopt: training and dashboards

The four steps are my summary of how the CV describes the work. Oskar to confirm the wording.

Career

Ceramics lab to GMP production floor.

2018 - 2021

BSc Materials Engineering

AGH University of Science and Technology, Poland

Material development, analysis and shaping of structures, manufacturing technologies. 3D modelling and 2D drawings in SolidWorks.

2021 - 2023

MSc Materials Engineering, Advanced Ceramics

AGH (Poland) and Empa (Switzerland)

Advanced ceramics and ceramics characterization with current technologies.

07.2022 - 10.2022

3D Printing Engineer Intern

Forward Engineering, Munich

Ran, maintained and repaired Prusa MK3+ and Ultimaker S5 printers, modified components for durability and repeatability, handled customer support and delivery dispatch.

02.2023 - 07.2023

Materials Engineering Intern, Manufacturing Optimization

Empa High Performance Ceramics, with the startup Inergio

Optimised sintering temperature and curing time, analysed suppliers and procured chemicals, tested with Vickers, SEM, XRD, CT and fatigue.

10.2023 - 03.2024

Lab Technician and Materials Engineer Intern

Hitachi Energy, Baden-Daettwil

Researched circuit-breaker materials. Gas and material analysis with GCMS, TGA and FTIR to ISO 9001 and IEC 60079. Applied FMEA and read P&ID diagrams.

04.2024 - 10.2024

Helicopter Experimental Configuration Engineer Trainee

Kopter, Mollis

Quality documentation, maintenance timelines, SAP S/4HANA inventory and bills of materials, Teamcenter PLM, step-by-step guides for technicians.

11.2024 - present

Production Support Specialist

Johnson & Johnson, F2P2 Fill Finish Pilot Plant, Schaffhausen

Project coordinator, electronic batch records, KPI dashboard, digital tools, CAPAs, non-conformances and change controls.

Present

Sales and Marketing

Arvenna.ch, independent, Switzerland

Customer needs into web, digital and AI-enabled solutions. AI agents built in Codex, marketing visuals with Higgsfield and Runway.

Skills

Tools I have used, grouped by what they are for.

Drag the nodes. Pick a group on the right to light up its tools.

Work

Six pieces of work, each with the problem first.

Sartopore filter assembly and sterilization J&J, 2024 to now

Problem

Early-phase clinical trial production needs filters assembled and sterilized on time, by many hands, under strict GMP.

What I did

Project coordinator for 10 people. Ran SAP material management, production planning and batch record reviews, and kept stakeholders informed.

Result

Work runs in full GMP compliance, per the CV. No output figures are stated there, so none are shown.

Real-time KPI dashboard in Pi Vision J&J

Problem

Production status lived in separate places, so decisions waited on someone compiling numbers.

What I did

Led the implementation of a real-time KPI and production dashboard in Pi Vision.

Result

Better operational visibility, process monitoring and decision-making, as the CV puts it.

Making SOPs and training easy to reach J&J

Problem

A new digital tool only helps if operators open it and find the right instruction at the right moment.

What I did

Rolled out and administered Shiftconnector, a Kanban material-tracking system and Twist QR access to SOPs and work instructions. Built interactive Articulate 360 Storyline training modules.

Result

Tools and instructions sit one scan away, with training that simulates real use to speed adoption.

Faster, better-measured ceramics manufacturing Empa and Inergio, 2023

Problem

A startup partner needed its ceramics manufacturing process refined.

What I did

Optimised sintering temperature and curing time. Analysed suppliers and procured chemicals. Tested with Vickers hardness, SEM, XRD, CT scanning and fatigue (ZwickRoell), with data in Origin and Excel.

Result

Time savings and improved KPIs, per the CV. The numbers are not in the CV, so none are claimed.

Canine limb prosthesis 06 to 10.2022

Problem

Design a prosthesis for a dog's limb.

What I did

Developed the prosthesis as a student project.

Result

Second place from the National Association of Materials Scientists (PTM).

Thermoelectric ceramics for headphones 03 to 06.2023

Problem

Could thermoelectric ceramics work in headphones, and at what production cost?

What I did

Investigated the materials, designed performance and durability tests and assessed material costs for production feasibility.

Result

A feasibility assessment covering performance, durability and cost.

Try it

Why sintering time matters.

At Empa I tuned sintering temperature and curing time. This toy firing curve shows how each setting adds hours. The chart is illustrative, with invented settings, not Oskar's lab data.

hours = (T - 20) / heating rate / 60 + dwell + (T - 20) / cooling rate / 60. Room temperature taken as 20 C.

0total cycle, hours
0heating, hours
0vs cautious cycle
Contact

Let's talk about your production floor.

Based in Neuhausen, Switzerland. Working languages are English and German. Email is the fastest way.